Relocation of a Production Line

Mechanical and electrical disassembly, packaging, and logistics to the new production site. Completed in two weeks, on budget and on schedule.

PROJECT FACTS

Services
Plant and Machinery Relocation
Scope
Complete production line
Duration of deployment
2 weeks
Team
1 mechanical site supervisor, 3 mechanics, 2 electricians
Region
Germany
Result
Stayed within budget and on schedule

The task: to relocate an entire production line

An industrial company relocated an entire production line to a new production site. A & P handled the entire process, from mechanical and electrical disassembly to packaging and logistics. A production relocation on this scale involves not just a single machine, but an integrated system comprising machinery, material supply, and electrical connections.
The scope of the system included the material silos, the dosing and weighing units, and the associated conveyor system. The drive unit, along with the gearbox and melt line, was mounted on a common base frame. The client specified a fixed budget and a set timeframe of two weeks.

Relocation of Production

Scope of Work for the Project

Mechanical Disassembly

Separation of the production line for foundations and conveyor systems. Disassembly into transportable assemblies.

Electrical Disassembly

Activation and deactivation of the system wiring by the electricians on site.

Silo and Tank Dismantling

Dismantling of material silos, cyclones, and dosing and weighing units using a rotary telescopic loader.

Packaging

Packaging of the system components for safe transport and securing them on supports.

Loading & Logistics

Modifications, support structures, and fixtures built directly on site.

Insights from the Project

Result: Changes to the budget and schedule

The production relocation was completed within two weeks. A six-person team consisting of a mechanical site manager, three mechanics, and two electricians carried out the disassembly, packing, and loading. The project stayed within budget and on schedule.

What Makes This Relocation of Production Typical

Mechanical and electrical engineering were handled by a single team in this project. When relocating production, this is not just an organizational detail—it is the reason why tight deadlines can be met. If power activation and mechanical disassembly are the responsibility of separate teams, delays occur at the interface.
For projects of this kind, A & P relies on its own team of employees, consisting of fitters, metalworkers, welders, structural metal fabricators, electronics technicians, and mechatronics engineers.
The scope of services ranges from relocating individual machines to the disassembly and reassembly of entire production lines, as well as electrical engineering and automation. For projects requiring additional personnel, A & P provides additional assembly staff.

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