The relocation of industrial facilities is a complex undertaking that goes far beyond mere transportation. Whether within a single company, across multiple sites, or internationally—companies face technical, logistical, and organizational challenges. A&P Industriemontage offers you comprehensive support to ensure a smooth procedure—from project planning to recommissioning.
A plant relocation refers to the systematic move of entire machines or production lines—either within a company or to a new location. The goal is to efficiently restructure processes or relocate existing capacity without risking production downtime. The process requires technical expertise, precise planning, and reliable execution.
A structured procedure is crucial for minimizing risks and reducing downtime. An overview of the project phases:
Every relocation begins with a comprehensive assessment of the current situation and the development of a detailed project plan. This process takes into account timeframes, resource allocation, staffing plans, and logistical requirements. Transparent communication with all stakeholders is a top priority.
Our experts dismantle machines and systems in a systematic and documented manner. In the process, all components are labeled and prepared in accordance with technical specifications—to ensure safe and error-free reassembly.
Special requirements apply to the safe packaging and transportation of heavy industrial equipment. We use customized packaging solutions and coordinate heavy-haul transportation with our logistics partners—including route planning and permit management.
Customs requirements and logistical coordination are crucial, especially when relocating facilities internationally. A&P guides you through the entire process—including documentation, customs clearance, and on-time delivery.
On-site, interdisciplinary teams perform precise reassembly. Machines are accurately calibrated, connected, and subjected to functional testing. A structured recommissioning process ensures a quick resumption of production.
The relocation process often provides an opportunity for modernization (retrofit). Outdated components are replaced, control systems are upgraded, and safety requirements are brought into compliance with new standards.
Every relocation presents its own unique challenges: tight time frames, limited resources, and high logistical complexity. This makes it all the more important to have a partner who combines technical expertise, project experience, and flexibility. A&P relies on experienced project managers and clearly structured processes—for maximum planning reliability.
Industrial systems often consist of highly sensitive mechanical, hydraulic, and electrical components. Flawless disassembly, labeling, and subsequent reassembly require specialized knowledge, documented procedures, and precise manual work. Even the smallest assembly errors can cause production downtime or damage to equipment.
The safe transport of machinery weighing several metric tons places high demands on planning, packaging, and infrastructure. This includes special transport arrangements, regulatory approvals, and, in many cases, temporary storage. For international projects, customs clearance adds another logistical challenge.
Downtime is a major cost factor for companies. Careful coordination of all project phases—from dismantling to recommissioning—is essential to keeping disruptions as short as possible. A structured schedule with buffer times helps mitigate unforeseen delays.
The use of qualified specialists is a prerequisite for a successful relocation. Mechanics, electricians, mechatronics engineers, and installers must have experience in plant relocation. Finding suitable teams can be a challenge, especially for projects with tight deadlines.
Whenever machinery is relocated, safety requirements must be followed, and the machinery must be put back into operation in accordance with applicable regulations. This includes electrical inspections (DGUV V3), CE marking, PPE inspections, and risk assessments. Professional documentation is essential—not only for internal audits but also for regulatory agencies.
Relocating a facility not only presents technical and logistical challenges, but also operational risks that can have far-reaching consequences: accidents, downtime, breakdowns, or even legal repercussions. To effectively address these risks, A&P Industriemontage relies on certified processes, qualified specialists, and regular safety inspections.
A&P is certified to DIN EN ISO 9001:2015—a testament to our consistent commitment to quality. This certification covers project management, disassembly and reassembly, as well as electrical engineering—including control panel construction and commissioning. This enables us to guarantee structured workflows, maximum process reliability, and comprehensive documentation.
For the inspection of electrical systems, we rely on certified electrical specialists for specified tasks (EFKffT). Regular inspections in accordance with DGUV Regulation 3 ensure the safe operation of your systems and proactively prevent electrical hazards.
Our TÜV SÜD-certified experts conduct inspections in accordance with DGUV Guideline 309-001. This ensures that your hoists and cranes are not only operational but also inspected and documented in compliance with the law—an essential factor in relocation projects involving heavy-duty components.
Inspections of ladders and step stools (DGUV 208-016) as well as stationary shelving systems are also part of our safety portfolio. For work at heights, we inspect your personal protective equipment against falls from heights (PSAgA) in accordance with DGUV 312-906. All inspections are performed by certified, qualified personnel and are carefully documented.
Our safety officer is SCC/SGU-certified (TÜV SÜD). This certification, in accordance with SGU-Personal VAZ Document 017, attests to the competence of operational managers in safety, health, and environmental protection. This certification underscores our commitment to the highest standards of workplace safety—even during demanding international assignments.
Whether within a company or internationally, whether a single machine, a network of systems, or an entire production area—plant relocations are complex projects involving numerous technical, logistical, and organizational requirements. A&P Industriemontage offers you a comprehensive, one-stop solution for these projects.
Thanks to our many years of experience, certified processes, and interdisciplinary teams, we ensure that your project is implemented with maximum efficiency, minimal risk, and a high degree of reliability. Our services range from planning, disassembly, packaging, and transportation to reassembly and recommissioning—all precisely tailored to your operational requirements.
Put your trust in a partner who doesn’t just promise quality, but systematically operates in accordance with ISO 9001:2015 certification—for predictable results and sustainable project success.
Are you planning to relocate machinery, consolidate locations, or optimize your production processes? If so, now is the right time to start a conversation with an experienced specialist like A&P Industriemontage.
Our experts will work with you to analyze the framework conditions of your project and develop a tailor-made plan—from the initial on-site inspection to the final acceptance. Throughout this process, we focus on your goals: minimal downtime, seamless implementation, and maximum operational reliability.
Contact us today—transparent, no-obligation, and tailored to your needs. Together, we’ll make your relocation project a real success.
At A&P Industriemontage, we support companies worldwide in the installation and commissioning of complex industrial plants. With our expertise and comprehensive range of services, we ensure efficient and safe production processes. Trust in our many years of experience, and let’s work together to successfully implement your projects.
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